Pressure Sensor Glow Plug (PSG) for diesel engines

The future exhaust gas limit values for diesel vehicles demand a drastic reduction in particles and nitrogen oxide. This demands optimisation of the combustion among other things. The BERU AG has developed the intelligent pressure sensor glow plug for this purpose. The PSG measures the pressure in the combustion chamber with an integrated sensor and reports this to the engine control electronics.

This innovative concept will pay a key role in the further reduction of the diesel emissions and has already won numerous innovation awards.

 


The innovative BERU Pressure Sensor Glow Plug is an intelligent glow plug with integrated combustion chamber pressure sensor which reports data to the engine control electronics.

Technical features

  • Sensor principle : piezoresistive
  • Flexible heating rod for pressure transmission
  • Robust sealing element between body and heating rod
  • Miniaturised electronics integrated in the upper part of the glow plug
  • Calibrated and and customer-specific programmed
  • Integrated concentric automotive plug
 

Technical data

Operating temperature
Pressure range

Sensor

Power supply (Vdd)
Output signal
Bandwidth
Accuracy

Glow function

Current 60sec
Temperature after 60sec
Max. temperature

-40 – 140°C (max. 150°C)
0 – 200 bar (max. 210 bar)

 

5.0 V or 3.3 V
ratio metric
0 to 5 kHz
± 2%

 

<10 A
> 980°C
1100°C

 

  1. Plug
  2. High voltage connection
  3. Circuit board with electronics
  4. Gasket
  5. Measuring diaphragm
  6. Glow plug body
  7. Glow plug heating rod
 

Animation about the structure of the PSG (Pressure Sensor Glow Plug)

 

Pressure curves in comparison

The following pressure curves show the course of a PSG signal and a reference sensor signal in the combustion chamber of a test bench engine.

Product related press releases
BERU PSG takes podium place at ÖkoGlobe 2009

The high-caliber jury awarded a prize to the pressure sensor glow plug in the first awards given on purely ecological grounds in the [...]

Powered by PSG: "Car of the Year 2009" Opel Insignia with pressure-sensor glow plugs from BERU

The innovative BERU PSG and the diesel instant-start system ISS in the 2.0 liter diesel version of the new Opel model deliver low [...]

BERU Pressure Sensor Glow Plug PSG wins the renowned Automotive News PACE Award 2009

Key component for reduced NOx and CO2 emissions revolutionizes combustion technology in diesel engines. [...]

 
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